Vehicle Compatibility
Years2003–2007
MakeFord
EnginePowerstroke
Displacement6.0L
BodyPickup Truck
Black Bandit

Ford Powerstroke 6.0L Fuel Pressure Regulator "Blue Spring" Upgrade Kit (2003-2007)

4.7 (3 reviews)
SKU: AC-FOR-BSFPR-DD
$42.34 $54.99 On Sale
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Ford Powerstroke 6.0L Fuel Pressure Regulator "Blue Spring" Upgrade Kit (2003-2007)
$42.34

Overview

The Ford Powerstroke 6.0L Fuel Pressure Regulator Blue Spring Upgrade Kit is designed for 2003-2007 Ford Super Duty trucks equipped with the 6.0L Powerstroke diesel engine. It replaces the factory fuel pressure regulator spring with an upgraded spring designed to maintain fuel pressure. The kit includes a replacement plunger, gaskets, bolts, a replacement orifice, and a seat for 2003-2004 models. Installation is bolt-on, and the product is intended for off-road use only.


Vehicle Fitment

  • Years: 2003-2007 for F-250 and F-350; 2004-2007 for F-450 and F-550
  • Make: Ford
  • Models: F-250, F-350, F-450, F-550 Super Duty
  • Engine: 6.0L Powerstroke Diesel

What's Included

  • Blue Spring: Upgraded fuel pressure regulator spring.
  • Plunger: Replacement regulator plunger.
  • Gaskets: Sealing gaskets for installation.
  • New Bolts: Replacement installation hardware.
  • Replacement Orifice: Replaces the factory piece that commonly breaks during O-ring replacement.
  • Seat: Included for 2003-2004 models only.

Key Features

  • Upgraded Fuel Pressure Regulator Spring: Replaces the factory spring, which can wear over time and contribute to fuel pressure loss.
  • Replacement Orifice: Addresses a component that commonly breaks during O-ring replacement.
  • Complete Upgrade Kit: Includes the spring, plunger, gaskets, bolts, and replacement orifice.
  • Early-Model Compatibility: Includes the additional seat required for 2003-2004 models.
  • Fuel Pressure Support: Designed to restore fuel pressure and help protect the fuel system.

Technical Specifications

Item Information
Application 6.0L Powerstroke fuel pressure regulator upgrade
Installation Type Bolt-on
Seat Included Yes, for 2003-2004 models only
Intended Use Off-road use only

Additional Details

  • Fuel Pressure: The upgraded spring is designed to maintain correct fuel pressure.
  • Injector Protection: The source states that maintaining correct fuel pressure helps reduce injector stress and premature wear.
  • Installation: Bolt-on installation with the components listed in the What's Included section.
  • Vehicle Preparation: The supplied instructions state that the vehicle must be tuned and checked for fault codes before installation or component modifications.

Frequently Asked Questions

What is the Blue Spring upgrade for the 6.0L Powerstroke?

The Blue Spring kit replaces the factory fuel pressure regulator spring with a stiffer spring designed to maintain correct fuel pressure. Low fuel pressure is identified in the source as a cause of poor performance and injector damage.

What are the benefits of the Blue Spring upgrade?

The stated benefits include restored fuel pressure, extended injector life, and improved fuel system longevity.

Is the seat included for all model years?

No. The seat is included for 2003-2004 models only.

What is the replacement orifice for?

It replaces the factory orifice that commonly breaks during O-ring replacement.

Is everything included for installation?

The kit includes the spring, plunger, gaskets, new bolts, and replacement orifice. Models from 2003-2004 also receive the seat.

Do I need a tune after installing this kit?

The supplied instructions state that the vehicle must be properly tuned and checked for fault codes before removing or modifying components.

Note:

  • The supplied instructions state that the vehicle must be properly tuned and verified to have no fault codes before removing or modifying emissions components.
  • Skipping this step may damage the ECM and may void the warranty.
  • This product is intended for off-road and race use only.
  • Check local emissions regulations before installation.

Shipping

Free shipping on tuners. We aim to dispatch in-stock orders within 2 business days. Most North American orders arrive within 2–7 business days after dispatch via expedited ground. International orders typically take 5–14 business days, depending on destination and customs.

Transit time starts when your order ships, not when you place it. Weekend orders are processed the next business day. Orders shipping outside Canada may be subject to import duties and taxes, which are the customer’s responsibility on delivery. See our shipping policy for full details.

Items Eligible for Return

These items can be returned within 30 days of the purchase date if they are unopened, unused, and in their original packaging:

  • Tuning devices: an unopened, unused Mini Maxx V1/V2 or a blank EFI Live device.
  • Cables and device accessories: an unopened, unused switch, bypass cable, universal pyrometer, or docking station.

Final Sale

The following items are final sale and cannot be returned:

  • Custom tuning: additional tune files purchased separately, and custom tuning purchased with a device.
  • Exhausts and race pipes: including downpipes purchased separately from an exhaust or race pipe.
  • EGR kits.

Manufacturer Warranty

Every item we sell includes a 90-day manufacturer warranty. An item returned for a manufacturer defect can be refunded in full, exchanged, or replaced with a similar item of equal or lesser value.

Eligible items returned for any other reason follow the same options — a full refund, an exchange, or a replacement of equal or lesser value — as long as the item meets the requirements above.

Return Process

Every return must be approved before it is sent back. Email support@dynamicdiesels.com or call 1-877-600-5667 and we’ll issue a valid Return Merchandise Authorization (RMA) number and a prepaid return label.

Do not send anything back without an approved RMA and the return label we provide. Returns sent without both will not be accepted or processed. See our refund policy for full details.

Warranty

All tuning devices come with a 90-day manufacturer’s warranty from the date of delivery. You have a full 90 days from delivery to start a warranty claim if an issue arises. We also honor all applicable manufacturer warranties on the products we sell; coverage period and claim process vary by brand and product category.

To start a claim, email support@dynamicdiesels.com or call 1-877-600-5667 with your order number. We may ask a few questions about the device to confirm the fault, and we may request proof of communication with the manufacturer, as they are often the primary contact for device issues.

Once your claim is approved, you can choose one of the following:

  • Return for replacement: Send us the faulty device, and once we receive it we’ll dispatch a replacement of the same or a similar device of equal or lesser value.
  • Return for refund: Return the faulty device and we’ll refund the original payment method. Please allow 3–4 business days for the refund to appear.
  • Return for gift card: Receive a gift card for the faulty device, sent to the email on file and available to use right away.

You’ll receive a Return Merchandise Authorization (RMA) number and a prepaid return label to send the faulty device back. See our refund policy for full details.

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