Vehicle Compatibility
Years2003-2007
MakeFord
EnginePowerstroke
Displacement6.0L
BodyPickup Truck
Dynamic Diesels

Ford Powerstroke 6.0L All-In-One DPF/DEF/EGR Kit (2003-2007)

4.4 (10 reviews)
SKU: PS6003-BundleA-4-DD
$1,451.51 $1,695.00 On Sale
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Ford Powerstroke 6.0L All-In-One DPF/DEF/EGR Kit (2003-2007)
4" Turbo-Back / T409 Stainless Steel
$1,451.51

Overview

The Ford Powerstroke 6.0L All-In-One DPF/DEF/EGR Kit is a complete off-road package designed for 2003-2007 Ford F-250 and F-350 Super Duty pickup trucks equipped with the 6.0L Powerstroke diesel engine and automatic transmission. The package combines a Mini Maxx V1 tuner, a T409 stainless steel turbo-back exhaust system, and a full EGR valve and cooler kit. The included tuner supports shift-on-the-fly tuning, and it supports power increases of up to 250 HP with proper tuning.


Vehicle Fitment

  • Years: 2003-2007
  • Make: Ford
  • Models: F-250 Super Duty, F-350 Super Duty, including Harley-Davidson Edition
  • Engine: 6.0L Powerstroke Diesel
  • Transmission: Automatic only
  • Body Style: Pickup

What's Included


Technical Specifications

Item Information
Kit Type Complete off-road package
Tuner Mini Maxx V1 with shift-on-the-fly tuning
Exhaust System Turbo-back exhaust
Exhaust Material T409 stainless steel
EGR Components Full EGR valve and cooler kit
Listed Power Increase Up to 250 HP with proper tuning
Transmission Automatic only
Intended Use Off-road use only

Key Features

  • Mini Maxx V1 Tuner: Includes tuning with shift-on-the-fly capability for changing power levels without shutting down the truck.
  • Turbo-Back Exhaust: T409 stainless steel exhaust system designed to improve exhaust flow and reduce backpressure.
  • EGR Valve and Cooler Components: Full EGR valve and cooler kit included in the package.
  • Integrated Package: Combines the tuner, exhaust system, and EGR components in one package.
  • Performance Tuning: Supports improved throttle response, usable torque, and drivability.
  • Heat Management: Improved exhaust flow is intended to help manage exhaust gas temperatures under load.

Additional Details

  • Installation Preparation: The Mini Maxx V1 tune must be installed first and the truck checked for active fault codes before emissions-related components are removed or modified.
  • Installation: Standard hand tools cover most of the job. Professional installation is recommended.
  • Transmission Compatibility: This package is intended for automatic transmission applications only.
  • DPF/DEF Systems: 2003-2007 6.0L Powerstroke trucks predate factory DPF/DEF systems. This package focuses on tuning, exhaust flow, and EGR valve and cooler components.

Optional Add-Ons


Frequently Asked Questions

Is this an EGR kit or a complete 6.0L Powerstroke package?

This is a complete package that combines the Mini Maxx V1 tuner, turbo-back exhaust system, and a full EGR valve and cooler kit.

Will this fit a 2004 F-250 6.0L or a 2005 F-350 6.0L?

Yes. This package fits 2003-2007 Ford F-250 and F-350 Super Duty trucks with the 6.0L Powerstroke diesel engine and automatic transmission, including Harley-Davidson Edition models.

Does this kit fit manual transmission trucks?

No. This package is intended for automatic transmission applications only.

Do 6.0L Powerstroke trucks have factory DPF/DEF systems?

No. 2003-2007 6.0L Powerstroke trucks were produced before factory DPF/DEF systems. This package focuses on tuning, exhaust flow, and EGR valve and cooler components.

What is included in the kit?

The package includes a Mini Maxx V1 tuner, a T409 stainless steel turbo-back exhaust system, and a full EGR valve and cooler kit.

What happens if the truck is not tuned before components are removed?

Removing components before tuning and checking for fault codes can trigger faults, damage the ECM, or void warranty coverage.

Note:

  • Install the Mini Maxx V1 tune first and verify that the truck has no active fault codes before any emissions-related component removal or modification.
  • Failure to follow the installation instructions may damage the ECM or void warranty coverage.
  • This package is intended for off-road use only.
  • Check applicable local laws before installation.

Shipping

Free shipping on tuners. We aim to dispatch in-stock orders within 2 business days. Most North American orders arrive within 2–7 business days after dispatch via expedited ground. International orders typically take 5–14 business days, depending on destination and customs.

Transit time starts when your order ships, not when you place it. Weekend orders are processed the next business day. Orders shipping outside Canada may be subject to import duties and taxes, which are the customer’s responsibility on delivery. See our shipping policy for full details.

Items Eligible for Return

These items can be returned within 30 days of the purchase date if they are unopened, unused, and in their original packaging:

  • Tuning devices: an unopened, unused Mini Maxx V1/V2 or a blank EFI Live device.
  • Cables and device accessories: an unopened, unused switch, bypass cable, universal pyrometer, or docking station.

Final Sale

The following items are final sale and cannot be returned:

  • Custom tuning: additional tune files purchased separately, and custom tuning purchased with a device.
  • Exhausts and race pipes: including downpipes purchased separately from an exhaust or race pipe.
  • EGR kits.

Manufacturer Warranty

Every item we sell includes a 90-day manufacturer warranty. An item returned for a manufacturer defect can be refunded in full, exchanged, or replaced with a similar item of equal or lesser value.

Eligible items returned for any other reason follow the same options — a full refund, an exchange, or a replacement of equal or lesser value — as long as the item meets the requirements above.

Return Process

Every return must be approved before it is sent back. Email support@dynamicdiesels.com or call 1-877-600-5667 and we’ll issue a valid Return Merchandise Authorization (RMA) number and a prepaid return label.

Do not send anything back without an approved RMA and the return label we provide. Returns sent without both will not be accepted or processed. See our refund policy for full details.

Warranty

All tuning devices come with a 90-day manufacturer’s warranty from the date of delivery. You have a full 90 days from delivery to start a warranty claim if an issue arises. We also honor all applicable manufacturer warranties on the products we sell; coverage period and claim process vary by brand and product category.

To start a claim, email support@dynamicdiesels.com or call 1-877-600-5667 with your order number. We may ask a few questions about the device to confirm the fault, and we may request proof of communication with the manufacturer, as they are often the primary contact for device issues.

Once your claim is approved, you can choose one of the following:

  • Return for replacement: Send us the faulty device, and once we receive it we’ll dispatch a replacement of the same or a similar device of equal or lesser value.
  • Return for refund: Return the faulty device and we’ll refund the original payment method. Please allow 3–4 business days for the refund to appear.
  • Return for gift card: Receive a gift card for the faulty device, sent to the email on file and available to use right away.

You’ll receive a Return Merchandise Authorization (RMA) number and a prepaid return label to send the faulty device back. See our refund policy for full details.

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