Overview
The Ford Powerstroke 6.4L Exhaust Manifold Kit with Up-Pipes is designed for 2008-2010 Ford F-250 and F-350 Super Duty trucks equipped with the 6.4L Powerstroke diesel engine. The kit combines high-silicone ductile cast iron exhaust manifolds with mandrel-bent T304 stainless steel up-pipes featuring internally shielded expansion bellows. These components are designed to replace the factory manifolds and up-pipes, address common heat-related cracking, and help maintain exhaust flow to the turbocharger. The kit also includes exhaust manifold gaskets, turbocharger pipe gaskets, and an A/C offset adapter.
Vehicle Fitment
| Year | Make | Model | Engine |
|---|---|---|---|
| 2008 | Ford | F-250 Super Duty, F-350 Super Duty | 6.4L Powerstroke Diesel |
| 2009 | Ford | F-250 Super Duty, F-350 Super Duty | 6.4L Powerstroke Diesel |
| 2010 | Ford | F-250 Super Duty, F-350 Super Duty | 6.4L Powerstroke Diesel |
Fitment Note
- Compatible with the listed 2008-2010 Ford F-250 and F-350 Super Duty trucks equipped with the 6.4L Powerstroke diesel engine.
- The manifolds do not include provisions for the factory EGR system.
- This product is intended for off-road use only.
- Verify vehicle configuration and installation requirements before ordering.
Key Features
- High-Silicone Ductile Cast Iron Manifolds: Heavy-walled elbow connections are designed to resist cracking and burn-through in high-temperature exhaust environments.
- T304 Stainless Steel Up-Pipes: Mandrel-bent tubing with a larger diameter than the factory pipes is designed to support exhaust flow.
- Internally Shielded Expansion Bellows: Stainless steel bellows accommodate thermal expansion and engine movement.
- Corrosion-Resistant Manifold Coating: Provides additional protection in high-heat operating conditions.
- Pre-Drilled Sensor Ports: Allows installation of compatible exhaust gas temperature (EGT) and exhaust pressure sensors without additional drilling.
- A/C Offset Adapter: Helps maintain clearance between the exhaust components and the A/C hose during installation.
- Gaskets Included: Includes exhaust manifold gaskets and turbocharger pipe gaskets.
- No Factory EGR Provisions: The manifolds are designed for applications that do not require factory EGR integration.
Performance Benefits
- Exhaust Leak Repair: Replacing cracked or leaking factory up-pipes helps restore exhaust pressure before the turbocharger.
- Turbocharger Response: Reducing exhaust leaks may help the turbocharger build boost more efficiently.
- Improved Exhaust Flow: The larger-diameter up-pipes are designed to support exhaust flow from the manifolds to the turbocharger.
- Thermal Expansion Management: The shielded expansion bellows accommodate temperature-related movement in the exhaust system.
- Sensor Monitoring Capability: Pre-drilled ports provide mounting locations for compatible EGT and exhaust pressure sensors.
- Durable Construction: Stainless steel up-pipes and coated cast iron manifolds are designed for demanding exhaust conditions.
Technical Specifications
| Item | Description |
|---|---|
| Engine Compatibility | 6.4L Ford Powerstroke Diesel |
| Model Years | 2008-2010 |
| Compatible Models | Ford F-250 and F-350 Super Duty |
| Manifold Material | High-silicone ductile cast iron |
| Manifold Finish | Corrosion-resistant coating |
| Up-Pipe Material | T304 stainless steel |
| Up-Pipe Construction | Mandrel-bent, larger diameter than OEM |
| Expansion Bellows | Internally shielded stainless steel |
| Sensor Ports | Pre-drilled for compatible EGT and/or exhaust pressure sensors |
| Included Components | Exhaust manifold gaskets, turbocharger pipe gaskets, and A/C offset adapter |
| EGR Provisions | Not included |
| Intended Use | Off-road use only |
What's Included
- Exhaust manifolds
- Driver-side and passenger-side up-pipes
- Exhaust manifold gaskets
- Turbocharger pipe gaskets
- A/C offset adapter
Installation & Additional Details
- Designed to replace the factory exhaust manifolds and up-pipes on compatible vehicles.
- Use the supplied A/C offset adapter to help prevent contact between the exhaust components and the A/C hose.
- The pre-drilled sensor ports accommodate compatible EGT and exhaust pressure sensors without additional drilling.
- Inspect cylinder head and turbocharger mating flanges for warping or damage before installing new gaskets.
- Tighten manifold fasteners in the correct sequence using the factory torque specifications for the vehicle.
- Confirm that the vehicle configuration is appropriate for this kit, as the manifolds do not include factory EGR provisions.
Important Use Notice
- Off-road use only.
- The manifolds do not support factory EGR integration.
- Check applicable emissions regulations and vehicle-use requirements before purchase and installation.
Frequently Asked Questions
Does this kit fit both F-250 and F-350 trucks?
Yes. The kit is listed for 2008-2010 Ford F-250 and F-350 Super Duty trucks equipped with the 6.4L Powerstroke diesel engine.
Are the gaskets included?
Yes. The kit includes exhaust manifold gaskets, turbocharger pipe gaskets, and an A/C offset adapter.
Why do the manifolds not have EGR provisions?
The manifolds are designed for off-road applications that do not require factory EGR integration. They are not configured to retain the original EGR connections.
Can I install EGT or exhaust pressure sensors?
Yes. The up-pipes have pre-drilled ports for compatible EGT and/or exhaust pressure sensors. Verify sensor thread compatibility before installation.
How can I tell if the factory up-pipes have failed?
Possible symptoms include an exhaust smell in the cab, visible soot around pipe joints, increased turbo lag, elevated EGT readings under load, and ticking or hissing sounds from the engine bay under boost. These symptoms can have other causes, so inspect the exhaust system to confirm the source.
What is the purpose of the A/C offset adapter?
The included adapter helps provide clearance between the exhaust components and the A/C hose during installation, reducing the risk of unwanted contact.
Shipping
Free shipping on tuners. We aim to dispatch in-stock orders within 2 business days. Most North American orders arrive within 2–7 business days after dispatch via expedited ground. International orders typically take 5–14 business days, depending on destination and customs.
Transit time starts when your order ships, not when you place it. Weekend orders are processed the next business day. Orders shipping outside Canada may be subject to import duties and taxes, which are the customer’s responsibility on delivery. See our shipping policy for full details.
Items Eligible for Return
These items can be returned within 30 days of the purchase date if they are unopened, unused, and in their original packaging:
- Tuning devices: an unopened, unused Mini Maxx V1/V2 or a blank EFI Live device.
- Cables and device accessories: an unopened, unused switch, bypass cable, universal pyrometer, or docking station.
Final Sale
The following items are final sale and cannot be returned:
- Custom tuning: additional tune files purchased separately, and custom tuning purchased with a device.
- Exhausts and race pipes: including downpipes purchased separately from an exhaust or race pipe.
- EGR kits.
Manufacturer Warranty
Every item we sell includes a 90-day manufacturer warranty. An item returned for a manufacturer defect can be refunded in full, exchanged, or replaced with a similar item of equal or lesser value.
Eligible items returned for any other reason follow the same options — a full refund, an exchange, or a replacement of equal or lesser value — as long as the item meets the requirements above.
Return Process
Every return must be approved before it is sent back. Email support@dynamicdiesels.com or call 1-877-600-5667 and we’ll issue a valid Return Merchandise Authorization (RMA) number and a prepaid return label.
Do not send anything back without an approved RMA and the return label we provide. Returns sent without both will not be accepted or processed. See our refund policy for full details.
Warranty
All tuning devices come with a 90-day manufacturer’s warranty from the date of delivery. You have a full 90 days from delivery to start a warranty claim if an issue arises. We also honor all applicable manufacturer warranties on the products we sell; coverage period and claim process vary by brand and product category.
To start a claim, email support@dynamicdiesels.com or call 1-877-600-5667 with your order number. We may ask a few questions about the device to confirm the fault, and we may request proof of communication with the manufacturer, as they are often the primary contact for device issues.
Once your claim is approved, you can choose one of the following:
- Return for replacement: Send us the faulty device, and once we receive it we’ll dispatch a replacement of the same or a similar device of equal or lesser value.
- Return for refund: Return the faulty device and we’ll refund the original payment method. Please allow 3–4 business days for the refund to appear.
- Return for gift card: Receive a gift card for the faulty device, sent to the email on file and available to use right away.
You’ll receive a Return Merchandise Authorization (RMA) number and a prepaid return label to send the faulty device back. See our refund policy for full details.
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