
Overview
The Ford Powerstroke 6.4L EGR Kit is designed for 2008-2010 Ford Super Duty trucks equipped with the 6.4L Powerstroke diesel engine. The kit includes an aluminum high-flow intake elbow, an exhaust block-off plate, gaskets, coolant line plugs, mounting hardware, and the other components listed below.
Designed for off-road applications, the kit provides components intended for use in modifying the factory exhaust gas recirculation (EGR) system. Verify vehicle compatibility and applicable emissions regulations before purchasing.
Vehicle Fitment
| Model Year | Make | Model | Engine |
|---|---|---|---|
| 2008 | Ford | F-250 / F-350 / F-450 / F-550 | 6.4L Powerstroke Diesel |
| 2009 | Ford | F-250 / F-350 / F-450 / F-550 | 6.4L Powerstroke Diesel |
| 2010 | Ford | F-250 / F-350 / F-450 / F-550 | 6.4L Powerstroke Diesel |
Fitment Note
- Designed for 2008-2010 Ford 6.4L Powerstroke diesel applications listed above.
- Confirm the exact vehicle configuration and engine before ordering.
- Intended for off-road use only. Verify local emissions and vehicle-use regulations before installation.
Key Features
- High-Flow Intake Elbow: Aluminum construction designed to provide a smoother path for incoming air.
- Exhaust Block-Off Plate: Included as part of the kit's listed components.
- Installation Hardware: Includes specified bolts, a gasket, a stand-off spacer, coolant line plugs, a brass barbed hose connector, and plastic hose routing clips.
- Application-Specific Design: Designed for Ford 6.4L Powerstroke diesel engines from 2008 through 2010.
- Complete Component Package: Supplied with the parts and hardware listed below.
Kit Components Included
| Component | Quantity |
|---|---|
| Exhaust block-off plate | 1 |
| Exhaust gasket | 1 |
| Coolant line plugs | 2 |
| Brass barbed hose connector | 1 |
| Stand-off spacer | 1 |
| M10-1.25 x 40 hex head bolts (exhaust manifold) | 4 |
| M10-1.25 x 20 hex head bolts | 2 |
| M6-1.25 x 25 flanged hex head bolts | 4 |
| Plastic hose routing clips | 2 |
| High-flow intake elbow | 1 |
Installation and Tuning Notes
- Tuning Required First: The vehicle must be tuned before any emissions components are removed.
- Factory EGR Components: The factory EGR valve and cooler must be removed as part of this installation.
- Tools Required: Standard hand tools are required.
- Professional Installation: Professional installation or advanced mechanical experience is recommended.
- Tuner Compatibility: Review the Mini Maxx tuner limitations and compatibility notes before ordering.
- Emissions Compliance: Verify applicable emissions regulations and vehicle-use requirements before making changes to emissions-control equipment.
Frequently Asked Questions
Which vehicles does this kit fit?
This kit fits 2008-2010 Ford F-250, F-350, F-450, and F-550 trucks equipped with the 6.4L Powerstroke diesel engine. Confirm your specific application before ordering.
What components are included?
The package includes a high-flow intake elbow, exhaust block-off plate, exhaust gasket, coolant line plugs, brass barbed hose connector, stand-off spacer, specified mounting bolts, and plastic hose routing clips.
Does the vehicle need to be tuned before installation?
Yes. The vehicle must be tuned before deleting any emissions components. The factory EGR valve and cooler are then removed during installation.
Is professional installation recommended?
Yes. Professional installation or advanced mechanical experience is recommended. Verify the vehicle application and all applicable regulations before installation.
Is this kit intended for public-road vehicles?
No. This kit is intended for off-road use only. Emissions-system modifications may be restricted by local laws and regulations, so check the requirements applicable to your vehicle and location.
Important Legal Notice
Customer Responsibility: The purchaser is responsible for ensuring that any product, vehicle modification, and intended use comply with applicable laws and regulations. The seller is not responsible for fines, penalties, or damages arising from improper or unlawful use of the product.
Shipping
Free shipping on tuners. We aim to dispatch in-stock orders within 2 business days. Most North American orders arrive within 2–7 business days after dispatch via expedited ground. International orders typically take 5–14 business days, depending on destination and customs.
Transit time starts when your order ships, not when you place it. Weekend orders are processed the next business day. Orders shipping outside Canada may be subject to import duties and taxes, which are the customer’s responsibility on delivery. See our shipping policy for full details.
Items Eligible for Return
These items can be returned within 30 days of the purchase date if they are unopened, unused, and in their original packaging:
- Tuning devices: an unopened, unused Mini Maxx V1/V2 or a blank EFI Live device.
- Cables and device accessories: an unopened, unused switch, bypass cable, universal pyrometer, or docking station.
Final Sale
The following items are final sale and cannot be returned:
- Custom tuning: additional tune files purchased separately, and custom tuning purchased with a device.
- Exhausts and race pipes: including downpipes purchased separately from an exhaust or race pipe.
- EGR kits.
Manufacturer Warranty
Every item we sell includes a 90-day manufacturer warranty. An item returned for a manufacturer defect can be refunded in full, exchanged, or replaced with a similar item of equal or lesser value.
Eligible items returned for any other reason follow the same options — a full refund, an exchange, or a replacement of equal or lesser value — as long as the item meets the requirements above.
Return Process
Every return must be approved before it is sent back. Email support@dynamicdiesels.com or call 1-877-600-5667 and we’ll issue a valid Return Merchandise Authorization (RMA) number and a prepaid return label.
Do not send anything back without an approved RMA and the return label we provide. Returns sent without both will not be accepted or processed. See our refund policy for full details.
Warranty
All tuning devices come with a 90-day manufacturer’s warranty from the date of delivery. You have a full 90 days from delivery to start a warranty claim if an issue arises. We also honor all applicable manufacturer warranties on the products we sell; coverage period and claim process vary by brand and product category.
To start a claim, email support@dynamicdiesels.com or call 1-877-600-5667 with your order number. We may ask a few questions about the device to confirm the fault, and we may request proof of communication with the manufacturer, as they are often the primary contact for device issues.
Once your claim is approved, you can choose one of the following:
- Return for replacement: Send us the faulty device, and once we receive it we’ll dispatch a replacement of the same or a similar device of equal or lesser value.
- Return for refund: Return the faulty device and we’ll refund the original payment method. Please allow 3–4 business days for the refund to appear.
- Return for gift card: Receive a gift card for the faulty device, sent to the email on file and available to use right away.
You’ll receive a Return Merchandise Authorization (RMA) number and a prepaid return label to send the faulty device back. See our refund policy for full details.
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